RCM deployment analysis in fiber wood production: improving the productivity and increasing the system reliability

Main Article Content

Flávio Piechnicki
Cleiton Santos
Eduardo Loures
Eduardo Santos
صندلی اداری

Abstract

The maturity of the current production systems allocates the company in scenarios of success or not in achieving the goals of the business. It is enhanced through the use of tools and methodologies to support decision-making in all layers and sectors of the company. In this scenario, researches on the maintenance management are so relevant because its objectives affect directly system reliability, indicators of quality, safety requirements, environmental impacts and operating costs. Selecting the right maintenance policy has become one of the most important decision-making actions in the industry. In contemporary maintenance techniques, Reliability Centered Maintenance (RCM) is a systematic process that analyses the functions and potential failures of a physical asset, with focus on the preservation of the systems functions. In this context, the present paper investigates the RCM models in the literature concentering in the methodologies applied and in practical approaches. Based on this, a customized deployment model was proposed combining techniques and tools in a structured methodology for the selection of maintenance actions. The steps and details of the implementing are enhanced with a practical approach in multiple case studies in different industrial sectors. Results of the increase of the systems reliability are validated by a failure rate analysis before and after each application. More, questions about security, environment and costs are highlighted, generating a new knowledge base and promoting continuous discussions in order to improve all the process involved.

Downloads

Download data is not yet available.

Article Details

Section
Articles

References

ALMANNAI, B. R.; GREENOUGH, R.; KAY, J. (2008) A decision support tool based on QFD and FMEA for the selection of manufacturing automation technologies, robotics and computer integrated manufacturing. Third International Conference on Manufacturing Research, v. 24, n. 4, 2008, p. 501-507.

BACKLUND, F. (2003) Managing the Introduction of Reliability Centered Maintenance, RCM – RCM as a method of working within hydropower organizations. Thesis (Doctoral) – Department of Business Administration and Social Sciences – Division of Quality and Environmental Management, Lulea University of Technology. Lulea, 317 p.

BACKLUND, F.; AKERSTEN, P. A. (2003) RCM introduction: process and requirements management aspects, Journal of Quality in Maintenance Engineering, v. 9, n. 3, p. 250-264.

BAE, C.; KOO T.; SON, Y.; PARK, K.; JUNG, J.; HAN, S.; SUH, M. (2009) A study on reliability centered maintenance planning of a standard electric motor unit subsystem using computational techniques. Journal of Mechanical Science and Technology, v. 23, p. 1157-1168.

DEHGHANIAN, P.; AMINIFAR, F. (2013) A Comprehensive Scheme for Reliability Centered Maintenance in Power Distribution System - Part I: Methodology. IEEE Transactions on Power Delivery, v. 28, n. 2, p. 761-770.

DESHPANDE, V. S.; MODAK, J. P. (2002) Application of RCM to a medium scale industry. Reliability Engineering and System Safety, v. 77, n. 1, p. 31-43.

DHILLON, B. S. (2006) Maintainability, maintenance and reliability for Engineers. 1. ed. New York: CRC Press.

EN 13306. (2001) EN 13306: Maintenance terminology. The European Standard. Brussels.

FISCHER, K.; BERLING, L. (2012) Reliability-Centered Maintenance for Wind Turbines Based on Statistical Analysis and Practical Experience. IEEE Transactions on Energy Conversion, v. 27, n. 1, p. 184-195.

GARZA, L. (2002) A Case Study of the Application of Reliability Centered Maintenance (RCM) in the Acquisition of the Advanced Amphibious Assault Vehicle (AAAV). Thesis (Master) – Naval Postgraduate School, United States Navy. California, 85p.

GUPTA, G.; MISHRA, R. P. (2016) A SWOT analysis of reliability centered maintenance framework. Journal of Quality in Maintenance Engineering, v. 22, n. 2, p.130-145.

GUTIÉRREZ, A. M. (2005) Mantenimiento estratégico para empresas industriales o de servicios: enfoque sistémico kantiano. 1. ed. Colombia: AMG.

HEADQUARTERS. (2006) Failure Modes, Effects and Criticality Analyses (FMECA) for Command, Control, Communications, Computer, Intelligence, Surveillance, and Reconnaissance (C4ISR) Facilities. Technical Manual (TM 5-698-4), Department of the Army, Washington, DC.

HEO, J. H.; KIM, M. K.; LYU, J. K. (2014) Implementation of Reliability-Centered Maintenance for transmission components using Particle Swarm Optimization. International Journal of Electrical Power & Energy Systems, v. 55, p. 238-245.

HUADONG, Y.; ZHIGANG, B. (2009) Risk Evaluation of Boiler Tube Using FMEA. In: International Conference on Fuzzy Systems and Knowledge Discovery. IEEEXplore Digital Library. p. 81-85.

JIAN-MING, C. (2011) The risk priority number methodology for distribution priority of emergency logistics after earthquake disasters. Management Science and Industrial Engineering (MSIE), International Conference On. Changsha, China, p. 560-562.

KIM, J. H. (2009) Development of the FMECA Process and an Analysis Methodology for Railroad Systems. International Journal of Automotive Technology. Montreal, v. 10, n. 6, p. 753-759.

LEVERETTE, J. C. (2006) An Introduction to the US Naval Air System Command RCM Process and Integred Reliability Centered Maintenance Software. In: RCM 2006 - The Reliability Centered Maintenance Managers’ Forum. p. 22-29.

MUDAVANHU, S. F. T. (2011) Application of RCM for a chipping and sawing mill. Journal of Engineering, Design and Technology, v. 9, n. 2, p. 204-226.

MCDERMOTT, R. E. (2009) The Basics of FMEA. 2. ed. New York: CRC Press.

MIL-1629. (1980) Military Standard: Procedures for Performing a Failure Mode, Effects and Criticality Analysis. US Department Defense. Washington, DC.

MOBLEY, K. (2008) Maintenance Engineering Handbook. 7. ed. New York: McGraw-Hill.

MOBLEY, R. K. (1999) Root Cause Failure Analysis. 1. ed. Boston: Butterworth-Heinemann.

MORAD, A. M.; POURGOL-MOHAMMAD, M.; SATTARVAND, J. (2014) Application of reliability-centered maintenance for productivity improvement of open pit mining equipment: Case study of Sungun Copper Mine. Journal of Central South University of Technology. v. 21, p. 2372-2382.

MOUBRAY, J. (1997) Reliability-centered maintenance. 2. ed. New York: Industrial Press Inc.

NASA. (2008) Nasa Reliability Centered Maintenance Guide. National Aeronautics and Space Administration. USA.

NAVAIR, 00-25-403. (2005) Management Manual: guidelines for the naval aviation Reliability-Centered Maintenance Process. Naval Air Systems Command. USA.

NAVSEA. (2007) Reliability Centered Maintenance (RCM) Handbook. S9081-AB-GIB-010. Naval Sea Systems Command. USA.

PARK, G. P.; YOON, Y. T. (2012) Application of ordinal optimization on reliability centered maintenance of distribution system. European Transactions on Electrical Power, v. 22, p. 391-401.

SALONEN, A.; DELERYD, M. (2011) Cost of poor maintenance: A concept for maintenance performance improvement. Journal of Quality in Maintenance Engineering. v. 17, n. 1, p. 63-73.

SAMET, S.; CHELBI, A. (2010) Optimal availability of failure-prone systems under imperfect maintenance actions. Journal of Quality in Maintenance Engineering. v. 16, n. 4, p. 395-412.

SINHA, R. S.; MUKHOPADHYAY, A. K. (2015) Reliability centered maintenance of cone crusher: a case study. International Journal of System Assurance Engineering and Management, v. 6, n. 1, p. 32-35.

SIQUEIRA, Y. P. D. S. (2009) Manutenção Centrada em Confiabilidade: Manual de Implantação. 1. ed. Rio de Janeiro: Qualitymark.

SMITH, A. M.; HINCHCLIFFE, G. R. (2004) RCM: gateway to world class maintenance. 2. ed. Burlington: Elsevier Butterworth–Heinemann.

SMITH, A. M. (1993) Reliability-Centered Maintenance. 1. ed. Boston: McGraw-Hill.

SRIKRISHNA, S.; YADAVA, G. S.; RAO, P. N. (1996) Reliability-Centered Maintenance applied to Power Plant Auxiliaries. Journal of Quality in Maintenance Engineering, v. 2, n. 1, p. 3-14.

TSAROUHAS, P. H. (2011) A comparative study of performance evaluation based on field failure data for food production lines. Journal of Quality in Maintenance Engineering. v. 17, n. 1, p. 26-39.

WANG, C.; HWANG, S. (2004) A stochastic maintenance management model with recovery factor. Journal of Quality in Maintenance Engineering, v. 10, n. 2, p. 154-164.

WESSELS, W. R.; SAUTER, F. C. (2009) Reliability Analysis Required to Determine CBM Condition Indicators. In: Reliability and Maintainability Symposium. Fort Wort, p. 454-459.

ZAIONS, D. R. (2003) Consolidação da Metodologia de Manutenção Centrada em Confiabilidade em uma Planta de Celulose e Papel. Dissertação (Mestrado) – Programa de Pós-Graduação em Engenharia de Produção, Universidade Federal do Rio Grande do Sul. Porto Alegre, 219p.

فروشگاه اینترنتی