Rodrigo Duarte Soliani
Instituto Federal do Acre (IFAC), Brazil
E-mail:
rodrigo.soliani@ifac.edu.br
Murilo Daniel de Mello Innocentini
Universidade de Ribeirão
Preto (UNAERP), Brazil
E-mail:
muriloinnocentini@yahoo.com.br
Mariana Coralina do Carmo
Universidade Estadual
de Campinas (UNICAMP), Brazil
E-mail:
mariana.carmo@anhanguera.com
Submission: 3/6/2020
Accept: 3/11/2020
ABSTRACT
The present study aims to investigate the use of collaborative logistics between soybean export and fertilizer import operations in the main logistical corridors in the state of Mato Grosso to the ports of Santos and Paranaguá, aiming to identify, analyze and propose an indicator of eco-efficiency that seeks to reduce the financial and environmental impacts of this practice. For that, two scenarios were analyzed, namely: base and ideal. In the ideal scenario, the entire imported fertilizer load participates in collaborative logistics. The base scenario was defined by applying a questionnaire to 96 drivers working in the ports of Santos and Paranaguá, thus identifying the incidence of trucks that return loaded from the port areas with fertilizers. Comparing the base scenario with the ideal scenario, the potential impact regarding the costs of road transport of fertilizers is around R$ 14,696,509.89 in the port of Santos and R$ 11,806,055.10 in Paranaguá, totaling R$ 26,502,564.99. In the ideal scenario, there was a reduction in CO2 emission during 2018 in the order of 29.48 kg CO2 per ton transported in the port of Santos, with the reduction obtained in Paranaguá was 14.38 kg CO2 per ton.
Keywords: Collaborative Logistics; Agricultural Commodities; Eco-efficiency; Indicators.
1.
INTRODUCTION
The expansion of intercontinental markets and increasing
competition has driven companies to migrate from pure and exclusive private
jobs, pushing their boundaries to partnering with other organizations, thus
resulting in significant flexibility to enhance competitiveness and reach
common interests. This view is understood as collaboration and thus evidences
an instrument capable of providing competitive advantage and enabling all joint
businesses of companies to prevail and thrive, as it has benefits such as cost
reduction, operational flexibility, forecast accuracy, among others (FERREIRA;
FERREIRA; PALHARES, 2015).
A sustainability factor in supply chains is transportation. In most
developed countries, roads are the main mode of transportation; therefore, it
represents a significant part of the global environmental impact of logistics.
Therefore, to optimize the use of vehicles is a very effective improvement for
sustainability, creating both environmental and economic benefits (MCKINNON;
BROWNE; WHITEING, 2012).
The environmental results from better vehicle use are reducing
greenhouse gas (GHG) emissions, traffic levels, noise and urban congestion.
Vehicle sharing, as a means of collaborative transportation, can increase the
utilization rate of trucks, reducing the number of trips that a vehicle would
make empty, generating environmental advantages (MCKINNON; BROWNE; WHITEING,
2012).
It is in this context that Collaborative Logistics arises, which, by the
essence of its foundation, represents collaboration between partners in the
logistics chain (suppliers, customers, consumers or other participants).
Everyone involved works and collaborates with the project or service in
question. This is a joint effort, characterized by the high degree of
commitment formalized among all members, always showing the greater objective
of being effective in the actions taken, mitigating losses and optimizing the
resources used (BOWERSOX et al.,
2014).
By addressing issues related to the economic and
environmental problems that such practices cause to the market and to the
environment, many concepts can be related to this context. This research
focuses on eco-efficiency, which is increasingly becoming a key requirement for
business success. The perspective of eco-economic efficiency, commonly known as
eco-efficiency, emerged in the 1990s as a practical approach to the broader
concept of sustainability. Eco-efficiency is the reduction of resource
intensity and minimization of environmental impacts caused by the production of
products or services, along with the creation of value through continuous
process improvement. Therefore, its basic idea is to produce more with less
impact on the environment.
Given the importance of the transportation sector in greenhouse gas
emissions and the possibility of applying the concept of collaborative
logistics seeking to reduce CO2 emissions and transportation costs,
the purpose of this research is to estimate the environmental benefits,
focusing on reducing CO2 emissions and transportation cost, from the
logistic collaboration between the export flows of soy produced in the state of
Mato Grosso through the ports of Santos and Paranaguá and importation of fertilizers by these ports
destined for the state of Mato Grosso, thus implying
the optimum use of the vehicles in the operation. Therefore, we evaluated the
hypothesis that the collaboration between these two product streams would
enable environmental gains generated from the reduction of CO2
emissions and transportation costs.
1.1.
Overview and perspectives of soy and fertilizers
in Brazil
The participation of soy in
Brazilian agribusiness is relevant because it symbolizes a milestone in the
process of evolution of the national agribusiness. Its influence is so
remarkable that it clearly shows the division of this process into two parts:
first, a subsistence agriculture and then, the presence of soy with the
characterization of business agriculture. For this reason, soybean implantation
in Brazil has taken areas in several regions of the country, becoming a factor
of economic and social development. It is worth noting, however, that since
2014, soybeans have come to lead the country's export agenda with 14% of
exports (DALL'AGNOL, 2016).
The significant increase in soybean production in Brazil is largely due
to the expansion of cultivated areas, which left the south of the country and
gained other regions, but it must not be forgotten that productivity also
contributed to this achievement. However, the average agricultural yield for
soy has reached a level of productive equilibrium, where average yield is
optimized by the support that comes from the level of performance and
availability of key production resources and also by the degree of technology
employed, commercially and economically propagated as feasible (CONAB, 2018).
In analyzing the soybean landscape in Brazil, we note that the country
is the main exporter and the second largest producer in the world, behind only
the United States. Soybean cultivation is present in all regions of the
country, but with greater representation in the Midwest region, which holds
approximately 50% of national production, with the state of Mato
Grosso being the largest producer, followed by the states of Paraná and Rio
Grande do Sul (COÊLHO, 2018).
Conab's (2018) statistical records
consolidate soybeans as the main product in Brazil's agribusiness performance
and traditionally motivates the increase of national grain production. This
crop’s data for the 2018/19 harvest are shown on Table 1.
Table 1:
Comparative soybean scenario – crops of years 17/18 and 18/19
INDICATOR |
CROP |
VARIATION |
||
2017/18 |
2018/19 |
Absolute |
% |
|
Area (ha x 1.000) |
35.149 |
36.125 |
976 |
2,78 |
Production (t x 1.000) |
119.282 |
119.267 |
- 15 |
- 0,01 |
Productivity (kg/ha) |
3.394 |
3.302 |
- 92 |
- 2,71 |
Source: Adapted from Conab, (2018).
The Ministry of Agriculture, Livestock and Supply reported that exports
of the soy complex for October 2018 increased 78.8% compared to the same month
of the year before, representing $ 2.62 billion. Much of this value is driven
by soybean exports, which hit a record volume in October, with 5.35 million
tons, which also reflected a record value for October of US $ 2.11 billion
(BRAZIL, 2018).
From this point, we note that agricultural productivity growth
correlates with the use of a set of inputs: chemical fertilizers, which can be
defined as an organic or mineral product, synthetic or natural, and which
provide with more plant nutrients to the ground. However, it is observed that
there are numerous obstacles to distribution until reaching the final consumer,
highlighting the logistical bottlenecks, as well as the seasonality of trucks
in the ports. A known problem due to this imbalance between supply and demand
is the fluctuation of freight prices throughout the year, directly impacting
the final value of the product.
Although a major producer of agricultural commodities, Brazil has soils
with low nutrient rates, making it dependent on fertilizer application to
ensure the quality of agricultural production, as previously described.
However, the country is not self-sufficient in the production of fertilizers,
thus depending on the importation of these products, making it vulnerable to
international market price variations, which directly impacts the costs of
domestic agricultural production (TEIXEIRA, 2010).
According to data from the National Fertilizer Diffusion Association
(ANDA, 2018), Brazil is the 4th largest consumer of nitrogen and the
3rd for phosphorus in the world. Despite these data, Brazilian
fertilizer production is restricted to only 3% of all world production, thus
making it a major importer of soil nutrients Anda
(2018). Figure 1 shows the fertilizer load delivered to the domestic market
from 2015 to 2018.
Figure 1:
Fertilizer load history delivered to the domestic market (2015 - 2018)
Source: Adapted from Anda,
(2018).
We can see on Figure 1 that the load of fertilizers delivered to the
domestic market in 2015 corresponded to approximately 30 million tons, while in
2018 this load increased to over 35 million tons. Between 2016 and 2017, the
total load of fertilizers delivered to the market increased by only 1%. In
Brazil, it is known that the growth of agricultural productivity depends
directly on the use of these inputs.
Despite the heavy dependence, approximately 70% of the products used
come from the international market, and in 2017 Brazil consumed approximately
34 million tons of fertilizers, of which 23.9 million tons were imported.
The load of fertilizers delivered to the domestic market is concentrated
from August to November, with a peak demand in 2018 of approximately 5 million
tons delivered in a single month. From November onwards, we noticed the drop in
delivery, with the lowest demands in April and May.
This fact directly reflects the transportation costs, as it raises the
price of freight. Agricultural inputs (in the form of intermediate products or
raw materials) are purchased overseas at prices that are formed via the
international market, arising from worldwide demand and supply.
1.2.
Collaborative
Logistics
Collaborative logistics is best
known in the Brazilian freight transportation scenario as return freight, which
in turn is nothing more than the integration, through the same transportation
equipment (truck), between product flows in opposite directions. In the case of
soybean and fertilizers, it is noteworthy that the main destination of
Brazilian soybeans is exportation, that is, it is destined for the port areas,
while fertilizers have approximately 75% of their volume coming from imports
and aimed to be applied on producing farms (SNA, 2019).
The municipality of Sorriso (MT) can be used
as an example, which is the largest exporter of grains in Brazil and at the
same time has one of the largest demands for fertilizers in the country, and
the flows of these two products have opposite directions, i.e., the grains
originate in the municipality and are directed to the port areas, for later
exportation. Fertilizers, on the other hand, originate in port areas, from
imports, and intended for agricultural application in the municipalities of the
state of Mato Grosso. Thus, the collaborative
logistics presents a great cost reduction potential, optimizing the use of
fuels in the operation.
In the international literature, collaborative logistics is treated as a
form of company strategy to reduce costs and increase its efficiency. Chung et.
al (2018) described collaborative logistics as a functional collaboration
that leads to integration economies, coordinating interdependent activities.
Still in this line, Carvalho et al.
(2016) believed that collaboration in the logistics process can simplify and
make process development time and quality more effective by exploiting the
knowledge of specific people of these processes working within the
organization.
In the supply chain circuit, collaborative logistics has become a new
relationship trend among the main players involved, as it provides benefits to
the organization's strategic plans. This practice provides cost reduction,
service level increase, inventory reduction, operations flexibility and
business consolidation (ZHOU; HUI; LIANG, 2011).
Therefore, the collaborative logistics stands out as a different
conception of the organizations’ performance, either by the way of performing
the activities in which the joining of forces strengthens the competitiveness,
as well as strengthening the supply chain, in order to offer the consumers
advantages by the aggregation of value to products. This is about providing
benefits to everyone who participates in the logistics process. However,
alignment of strategic purposes with partners is necessary for success.
Achieving collaboration effectiveness requires a strong predisposition
to trust among partners as they will share strategic information about their
business. By exchanging information such as inventory levels and sales
forecasting, companies can reduce cycle times, fulfill orders faster, reduce
excess inventory, and improve forecasting accuracy and customer service
(ALMEIDA; VIEIRA, 2013).
It is clear that commercial and economic issues, the possibility of cost
reduction and increased competition are factors that lead companies to invest
in collaborative logistics, as it operates within the company’s organizational
and strategic process, with the prospect of get answers to their plans, and
expect operational benefits.
1.3.
Eco-efficiency
Eco-efficiency comprehends a wider
field than environmental protection, contamination control and traditional ways
of addressing the liability issues of the productive sectors. This approach is
usually associated with regulations and controls, as well as with additional
costs for companies, which in most cases cannot assume or transfer this to the
prices of their products.
Eco-efficiency clearly points not only in the direction described above,
but also in the treatment of natural resources (raw materials and energy
inputs). It is an approach that aims at the operation of companies, not only
focusing on externalities (emissions, effluents and waste), which would be the
traditional way of approaching the subject. Thus, this concept has two facets:
natural resources and environmental contamination (NASCIMENTO, 2012).
As regards natural resources,
one of the aspects that clearly differentiates eco-efficiency from other
sustainability approaches (such as clean production, for example) is the importance
attached to specific topics in the use of natural resources as elements of
economic development.
Regarding indicators, they aim to measure the relationship between the
environmental and financial functioning of a company, for certain environmental
problems. Thus, it can be understood that the indicators are considered as a
tool for decision making, evaluation of the company’s operation and
communication for internal and external investors (RINCÓN; WELLENS, 2011).
WBCSD (2000) structured eco-efficiency indicators provide a range of
possibilities that cover the broad set of environmental aspects related to the
production and use of products and services, including options to measure the
“Value” of products or services. Combined, they can be used to describe the
eco-efficiency of a company. All indicators are not necessarily applicable to
all companies. Then, each company must evaluate its own business to determine
what are “Business Specific” applicable and useful to management and external
stakeholders, as well as generally applicable indicators.
1.4.
The potential of logistics
in reducing greenhouse
gases (GHG)
Companies around the world are
continually looking for competitive advantage. In the intensified pursuit of
operational efficiency, focusing on lower costs and shorter lead times,
environmental issues are often put aside. As a result, environmental aspects
run the risk of becoming a future threat if their effects are not identified
and measured in the same way as time and cost analyzes are done. The challenge
of today’s logistics management is determining how to incorporate environmental
management principles into its daily decision-making process (ABBASI; NILSSON,
2012).
The transport sector’s response to the challenge of reducing emissions
is an irreversible shift towards sustainable transport with low CO2
emissions. However, the alternatives in question generate economic advantages
by increasing the efficiency of transportation activities, reducing the level
of energy dependence and the relative consumption of fuel. Several of these
measures can also bring positive reflexes in terms of travel safety, mitigating
the risk of accidents (BARTHOLOMEU; PÉRA; CAIXETA-FILHO, 2016).
Considering the scenario in which the large CO2-emitting
transport sector is evident, an analysis by Palak, Ekșioǧlu and Geunes
(2014) about the repercussion of cargo handling activities in a distribution
chain, involving a reduction scheme among the actions observed one of the most
noteworthy actions was the determination of the limit for CO2
emissions, which implies the choice of the most appropriate mode for carrying
out transport operations, especially when there is a regulatory measure to be
complied with.
Fuel costs represent about 30% to 40% of the operational cost of road
freight transportation. In addition, it is important to highlight that
logistics cooperation is one of the easiest ways to improve the environmental
impact associated with road transportation. For example, Ubeda
et al. (2011) studied the resolution
of a green logistics problem in a Spanish retailer by integrating the
collection and delivery activities on joint routes of the same fleet of
vehicles.
2.
MATERIALS AND METHOD
The soybean flows used for the present study originated
in the state of Mato Grosso and in 2014, 2015, 2016
and 2017, they accounted for approximately 50% of national soy exports (MDIC,
2019). We evaluated the 2018 database of the Ministry of Industry, Foreign
Trade and Services (MDIC) for the export flows of soy originated in the state
of Mato Grosso and imports of fertilizers destined to
the same state.
We obtained more information on the freight that would be
necessary for this research with the Mato Grosso
Institute of Agricultural Economics (IMEA) and the National Association for the
Dissemination of Fertilizers (ANDA). Their reports referring to the year 2018
gave us information regarding the freights on the routes necessary for this
study, as well as the validation of the estimates for the routes without
precise information.
2.1.
Evaluated Scenarios
In this research we compared two scenarios: Base
Scenario, considering the percentage of trucks that currently return loaded
from each of the ports that import fertilizers and exports soybean; and Ideal
Scenario, in which all imported fertilizer participates in collaborative
logistics, differently from what happens today.
For the development of this stage of the research, it was
necessary the participation of truck drivers who carry out the studied routes,
as well as obtaining different data, which are described below. Thus, in order
to verify the incidence of collaborative logistics, a questionnaire created by
the researcher of this study was applied, aiming to collect information
characterizing the profile of the trucks used, the fuel consumption (loaded and
empty), incidence and the impediments faced by truck drivers to carry out
return shipping.
For the definition of the necessary quantity of applied
questionnaires, we used the methodology proposed by Hoffman (1991). Initially
it was possible to collect 154 responses, coming from truck drivers who
traveled different routes and transported the most diverse types of products
(grains, sugar and fertilizers), however, the responses of 96 drivers who took
the delimited route were part of the study research and that commonly
transported soy and fertilizers.
The questionnaire aimed to characterize the trucks, as
well as to identify the incidence of collaborative logistics and their
construction took place after the recognition of three variables: truck, routes
and return freight. The questions regarding the truck aim to characterize the
interviewee's vehicle. The load capacity of the trucks increases as axles are
added to the set. The questions that characterize the routes practiced by this
driver, have as main objective to obtain the average fuel consumption for such
routes (round trip) and to identify the point of origin and the destination
port. The questions referring specifically to return freight, seek to identify
the representativeness of the return freight operation between soybeans and
fertilizer, and also to make a qualitative approach of the limitations of the
larger-scale implementation of collaborative logistics.
For the application of the questionnaire, a search was
first carried out in different vehicles specialized in transport in order to
find a carrier that covered the universe to be studied, from the search in
sources such as the yearbook of the National Transport Confederation (CNT),
National Land Transport Agency (ANTT) and specialized magazines in the area,
identified the second largest national cargo road carrier, headquartered in the
city of Maringá, in the state of Paraná, and with
offices spread over different cities in Brazil, thus enabling the researcher's
visit to the offices located in Santos/SP and Paranaguá/PR
to apply the questionnaires. The company has a fleet of more than 1,600 trucks
dedicated exclusively to transporting grain and is present in 19 states.
As a result of these factors, for this research it was
evaluated that the fuel consumption by trucks on the highways must be taken
into account from the responses obtained in the application of the
questionnaires, with the average consumption of the loaded truck being 1.97
km/L and the average consumption of the empty truck is 2.95 km/L.
Regarding the conversion of fuel consumption into
CO₂ emissions, it was carried out using the GHG Protocol methodology,
which is the international accounting tool most used by governments and
companies to understand, quantify and manage greenhouse gas emissions. It
serves as the basis for almost all GHG standards and programs in the world
(International Standards Organization (ISO) to The Climate Registry), in
addition to hundreds of GHG inventories prepared by companies around the world
(IRMA, 2017).
As for the ideal scenario, it is evident that the maximum
return load per port is precisely your imported fertilizer load, therefore, in
the fourth column of Table 2, the relationship between the loads of fertilizer
imports compared to soybean exports by port is presented, obtained from the
Ministry of Industry, Foreign Trade and Services database (2019). Thus, the
maximum load that can be integrated in a collaborative logistics between soy
and fertilizer as destination/origin in the state of Mato
Grosso is 19.87% in the port of Paranaguá and 1.42%
in the port of Santos.
Table 2:
Representativeness of the fertilizer imports compared with soy exports
Port |
Soy
Exports (t) |
Fertilizer
Imports (t) |
Representativeness |
Santos |
8.951.457,87 |
127.456,66 |
1,42% |
Paranaguá |
1.040.171,02 |
206.723,17 |
19,87% |
2.2.
Analysis of Transportation Costs and CO2 Emissions
The transportation cost is understood, in this
investigation, as the value in BRL (R$ – Brazilian currency) so that the entire
load of soy and fertilizer in the ports studied is transported.
In this context, Equation 1 is presented, which provides
the value of the ton of fertilizer freight according to the total cost of the
quantity of fertilizers imported, the fraction of the fleet that participates
in the collaborative logistics and the total load of fertilizers.
(1)
Where:
VTFF: Value per ton of fertilizer freight (R $
/ t)
CTTF: Total cost of transporting fertilizers (R $)
CTF: Total fertilizer load (t)
fp: Fraction of the fleet that
participates in collaborative logistics {f_p ∈R | 0≤f_p≤1}
From Equation 1, it is possible to determine the freight
value for each of the trucks, using Equation 2, presented below. It is
noteworthy that Equation 3 is based on the concept of freight-weight, since the
freight value of the truck is obtained as a function of the load.
(2)
Where:
VFF: Fertilizer freight value (R $)
VTFF: Value per ton of fertilizer freight (R $ / t)
CMC: Average truck load (t)
From the presentation of Equations 1 and 2, it is
possible to determine the total cost of fertilizer imports necessary for soy
production.
(3)
Where:
CTTF: Total cost of transporting
fertilizer (R $)
VTFF: Value per ton of fertilizer freight (R $ / t)
CTF: Total fertilizer load (t)
The proposed analysis of this study starts from the idea
of increasing the fraction of trips in which the truck returns
loaded (in this case, fertilizers), thus reducing the transportation costs of
the operation. Next, discussions on environmental analyzes begin.
The environmental analysis is based on the GHG Protocol
methodology, in which, as already presented, it is the most used protocol for
this type of analysis. In this study, we sought to relate the GHG Protocol
methodology with the proposed objectives, mainly by focusing on the idea of
building indicators that aim at eco-efficiency. Thus, some
changes were necessary for the objectives to be achieved.
The methodology used by the GHG Protocol Program adopts
the factors converted to kg/L, and the emission factor used was 2.603 kg CO2/L,
extracted from the last update of the calculation tool released in April 2019.
Diesel consumption was identified through the application of the questionnaire,
where the interviewed drivers informed the average consumption of their loaded
and empty vehicles for the routes of the two ports studied.
The model of analysis for this research assumes as a
premise the need to transport the respective fertilizer loads necessary for its
production to the state of origin of the soybean. In the mathematical modeling
developed to determine the amount of CO2, the transport capacity of
the trucks, the consumption of these empty and loaded vehicles, the fraction of
the fleet that returns loaded, the emission factor proposed by the GHG
Protocol, as well as the total load was considered of fertilizer imported
annually. Equation 4, below, describes the context presented.
(4)
Where:
QCO2: Amount of CO2 produced (kg CO2)
fp: Fraction of the fleet that
participates in collaborative logistics {f_p ∈R | 0≤f_p≤1}
CTF: Total fertilizer load (t)
CMC: Average truck load (t)
DMT: Average route distance (km)
CMCC: Average consumption of the loaded truck (km / L)
CMCV: Average empty truck consumption (km / L)
fep: Emission factor (2.603 kg
CO2 / L)
2.3.
Eco-Efficiency
Indicators
Aiming at the analysis of collaborative logistics in the
financial performance of the routes studied in this research, we proposed a
model that takes into account the total value of soybeans transported, as well
as the total value of fertilizers imported according to the fraction of the
fleet that returns loaded and unloaded.
Equation 5 presents this relationship and defines the
financial indicator (IF).
(5)
Where
And IF: Financial Indicator
CTS: Total soybean load (t)
VTFS: Value of ton of soy freight (R $ / t)
fp: Fraction of the fleet that
participates in collaborative logistics {f_p ∈R | 0≤f_p≤1}
CTF: Total fertilizer load (t)
VTFF: Value per ton of fertilizer freight (R $ / t)
VMFF: Minimum value of fertilizer freight (R $ / t)
c: Equation weight (0≤c≤71)
It should be noted that the weight given in the equation
aims to highlight the importance of collaborative logistics in the composition
of the financial indicator by route, as it is understood that the ton of
soybeans exported has an order of magnitude much greater than that of
fertilizer.
In order to study the influence of collaborative
logistics in improving environmental indicators in each of the routes studied
in this research, a model is proposed that considers the CO₂ emissions
related to the transport of soybeans to be exported, as well as the emissions
related to import of fertilizers.
Thus, the Environmental Indicator took into account the
information that was collected from the application of the questionnaire and
then a model was proposed in which for f_p = 0 you
have IA = 0 and for values of f_p> 0 and
f_p≤1, you have 0 <IA≤1. Mathematically, this model is described
as:
|
|
(6) |
Where
And IA: Environmental Indicator
CTS: Total soybean load (t)
CTF: Total fertilizer load (t)
CMC: Average truck load (t)
CMCC: Average consumption of the loaded truck (km/L)
CMCV: Average empty truck consumption (km/L)
DMT: Average route distance (km)
fp: Fraction of
the fleet that participates in collaborative logistics {fp
∈R | 0≤f_p≤1}
fep:
Emission factor (2.603 kg CO2 / L)
3.
RESULTS
After obtaining the flows, described in the Methodology,
and also the definition of the determinants of the two scenarios analyzed,
which are illustrated in Table 3, the transportation cost and fuel consumption
of these scenarios are calculated, taking into account that, for the ideal
scenario all trucks (100%) should be loaded.
Table 3:
Index of use of collaborative logistics by port and scenarios
Port |
Base
Scenario |
Ideal
Scenario |
Paranaguá |
76,4% |
100% |
Santos |
61,5% |
100% |
Table 4 is based on the questionnaire results and the use
of descriptive statistics for the analysis of numerical variables.
Table 4:
Characteristics of the fleet involved in the study obtained through the
application of the questionnaire
Aspects |
Port
of Santos |
Port of
Paranaguá |
Average consumption of
loaded truck (km/L) |
1,92 |
1,95 |
Standard Deviation |
0,17 |
0,27 |
Average consumption of empty
truck (km/L) |
2,88 |
2,89 |
Standard Deviation |
0,23 |
0,18 |
Average truck load (t) |
36,00 |
39,00 |
Standard Deviation |
3,00 |
5,00 |
Source: Authors, (2019).
Among the aspects that prevent the return freight from
being practiced, 10 truck drivers pointed out that the main impediment is the
low value of the freight and 8 truck drivers said that the most relevant
reasons are the delay in loading and the lack of tipper. The other respondents
did not provide answers to this question.
Next, the presentation of financial results begins, based
on the analysis and comparisons of the base and ideal scenarios, for the two
ports studied. All the information presented comes from the data collected from
different sources and was built from the use of the equations proposed in the
methodology.
Table 5 presents the calculation by port and type of
product of the transportation cost, in which the average load of soybeans and
fertilizers multiplied by the average freight of their respective routes,
considering the 12 months of operation for the year 2018.
Table 5:
Analysis of transportation cost of soybean and fertilizer in the ports of
Santos and Paranaguá in 2018
Port |
Product |
Average
load (t) |
Average
freight (R$/t) |
Total
cost of fertilizer transportation (R$) |
Santos |
Soy |
745.955 |
279,82 |
2.504.838.796,42 |
Santos |
Fertilizer |
10.621 |
182,65 |
23.279.838,21 |
Paranaguá |
Soy |
86.681 |
253,44 |
291.065.519,14 |
Paranaguá |
Fertilizer |
17.227 |
197,31 |
37.757.792,13 |
Source: Adapted from MDIC, (2019); IMEA, (2019).
Fixing the port, we have the total cost of the
transportation in 2018 (see Table 6). The transportation cost is calculated by
multiplying the average freight and the average load per port, with the
information collected in the different data sources used in this work.
Table 6:
Total transportation cost by port in 2018 identified in the databases
Port |
Total
transportation cost (R$) |
Santos |
2.528.118.634,63 |
Paranaguá |
328.823.311,27 |
Source: Authors, (2019).
There is a difference in tonnage
between the load of soybeans exported between the ports, as well as between the
loads of imported fertilizer, in this way the rate of representativeness
between the two products was calculated for each of the ports assessed. The
value indicates that in the port of Santos the fertilizer load imported into
the state of Mato Grosso represents about 1.4% of the
total soy load exported by the state. On the other hand, at the port of Paranaguá, the imported fertilizer load destined for the
state of Mato Grosso is equivalent to about 19.8% of
the total exported soy load.
With the application of the
questionnaire, it can be identified that in about 61% of the return trips made
by the drivers interviewed in the Port of Santos, the fertilizer was the cargo
transported. In the port of Paranaguá the rate was
76%. Based on these numbers, a model was applied that relates this fraction to
the cost of transporting the operation, as can be seen in Table 7.
Table 7:
Calculation of the transportation cost of the Base Scenario
Port |
Fraction
of the fleet that participates in collaborative logistics (-) |
Total
fertilizer load (t) |
Total cost of fertilizer transportation (R $) |
Santos |
0,61 |
78.362,24 |
23.279.838,21 |
Paranaguá |
0,76 |
157.995,567 |
40.789.065,875 |
Source: Authors, (2019).
In the column represented by Base
Scenario, there is the fraction of trucks that return loaded (from the
questionnaire application). If 61.5% of return trips are made with fertilizers,
it means that only approximately 0.88% of the total fertilizer load is
transported on trips back from the port of Santos. At the port of Paranaguá, the representativeness of the fertilizer load is
greater, indicating that 15.19% of the total load is currently transported on
return journeys.
Thus, as shown in Table 8, in the
Ideal Scenario, the use of collaborative logistics always corresponds to 100%
of the fertilizer load. Thus, the monthly cost of transportation in the port of
Santos would be reduced in the Ideal Scenario to R$22,496,622.46 and the new
cost in Paranaguá would be R$ 40,615,001.58.
Table 8:
Calculation of the monthly transportation cost of the Ideal Scenario
Port |
Percentage
of cost reduction |
Estimated
reduction (R $) |
New transportation
cost (R $) |
Santos |
40,59% |
15.368.174,62 |
22.496.622,46 |
Paranaguá |
23,89% |
12.753.869,66 |
40.615.001,58 |
Source: Authors, (2019).
The total cost per trip was based on
information collected about travel costs, in addition to freight. The fraction
of trips in which the loaded return is given, in the base scenario, from the
results observed in the application of the questionnaire. For the ideal
scenario, the fraction is given by the total application of collaborative
logistics in the transportation of imported fertilizers. Finally, we have the
results of transportation costs for the two scenarios studied and the reduction
factor, when comparing the ideal and base scenarios.
Table 9 presents a first application
of the Equations presented in the methodology, covering the twelve months of
the year 2018.
Table 9:
Financial results obtained from the application of collaborative logistics -
year 2018
Port |
Base
Scenario (R$) |
Ideal
Scenario (R$) |
Estimated
Reduction (R$) |
Santos |
2.528.118.634,63 |
2.514.447.781,28 |
13.670.853,35 |
Paranaguá |
304.410.876,50 |
292.514.748,53 |
11.896.127,97 |
Source: Authors, (2019).
As we can see, there is a reduction
of more than 0.5% in the costs of the port of Santos and of 4% in Paranaguá when applying the collaborative logistics between
soy and fertilizers, being a joint savings of R $ 25.566.981,31 throughout
2018.
Table 10 below presents the
environmental results we found from the analysis carried out in the two ports
studied.
Table 10:
Environmental results for the ports of Santos and Paranaguá
- year 2018
Origin |
Product |
Amount
of CO2 produced (kg CO2 / t) |
Reduction |
|
Base
Scenario |
Ideal
Scenario |
|||
Santos |
Fertilizer |
94,85 |
65,37 |
31,08% |
Paranaguá |
Fertilizer |
82,15 |
67,79 |
17,48% |
Source: Authors, (2019).
In the case of the ideal scenario,
in which it would be possible to apply collaborative logistics to the total
load of fertilizers through the trucks that take soy to the ports of Santos and
Paranaguá, there is a reduction in the year of the
quotient kg in 2018 CO2/t of approximately 31% in the port of Santos
and more than 17% in the port of Paranaguá.
3.1.
Scenario Optimization - Eco-Efficiency
The analysis related to
eco-efficiency proposed in this research aim to estimate the financial and
environmental gains from the use of collaborative logistics. The presentation
of these results begins with Table 11, indicating at the end the estimated
value per ton of the financial reduction generated by the application of
collaborative logistics.
Table 11:
Financial result obtained with the application of collaborative logistics in
the fertilizer import operation in the Port of Santos in 2018
Fraction of the
fleet that participates in collaborative logistics (-) |
Value of the ton
of fertilizer freight (R $ / t) |
Fertilizer
freight value (R $) |
Total cost of
fertilizer transportation (R $) |
0,61 |
297,08 |
10.991,95 |
37.864.797,09 |
0,65 |
278,93 |
10.320,50 |
35.551.789,12 |
0,70 |
255,52 |
9.454,22 |
32.567.649,31 |
0,75 |
245,23 |
9.073,42 |
31.255.874,27 |
0,80 |
226,95 |
8.396,98 |
28.925.707,85 |
0,85 |
218,79 |
8.095,23 |
27.886.230,33 |
0,90 |
191,29 |
7.077,83 |
24.381.521,78 |
0,95 |
185,47 |
6.862,22 |
23.638.797,73 |
1,00 |
181,77 |
6.725,63 |
23.168.287,20 |
Source: Authors, (2019).
Table 11 begins with the
presentation of the collaboration fraction identified in the port of Santos
from the application of the questionnaire. As previously mentioned, in this
port, approximately 61% of the trucks participate in return freight. It is
observed that, in this scenario, the total cost of importing fertilizers is R $
37,864,797.09. When increasing the percentage of collaboration, the costs are
gradually decreasing, as can be seen when reaching the 100% level of
collaboration, in which the total import costs can reach R $ 23,168,287.20,
that is, there is a reduction in costs of R $ 14,696,509.89, that is, a
reduction of approximately 36% in costs in relation to the initial value.
Regarding the port of Paranaguá, it was responsible for exporting 1,040,171.02
tons of soybeans and importing 206,723.17 tons of fertilizers in 2018, at an
average transportation cost of R $ 37,757 .792.00. As shown for the port of
Santos, there is Table 12, in which the collaboration indexes and their
respective results are present.
Table 12 begins with the presentation of the fraction of
the fleet that participates in collaboration and that was identified at the
port of Paranaguá from the application of the
questionnaire. As previously mentioned, in this port, there is 0.76 of the
fraction of the truck fleet participating in the return freight. It is observed
that, in this scenario, the total cost of importing fertilizers is R$
49,402,718.67. When increasing the percentage of collaboration, the costs are
gradually decreasing, as can be seen when reaching the totality of
collaboration, in which the total import costs can reach R$ 37,596,663.57, that
is, a reduction in costs of R$ 11,806,055.10.
Table 12:
Financial efficiency obtained with the application of collaborative logistics
in the fertilizer import operation in the Port of Paranaguá
in 2018
Fraction of the fleet
that participates in collaborative logistics (-) |
Value of the ton
of fertilizer freight (R$/t) |
Fertilizer
freight value (R$) |
Total cost of
fertilizer transportation (R$) |
0,76 |
238,98 |
9.320,22 |
49.402.718,67 |
0,80 |
224,31 |
8.747,93 |
46.369.218,40 |
0,85 |
213,80 |
8.338,33 |
40.198.084,43 |
0,90 |
202,60 |
7.901,44 |
39.882.316,56 |
0,95 |
191,40 |
7.464,55 |
39.566.548,64 |
1,00 |
181,87 |
7.092,91 |
37.596.663,57 |
Source: Authors, (2019).
In the analysis related to environmental efficiency, the
results obtained are shown in Table 13, for the port of Santos. When
considering the base scenario, with approximately 0.61 of the fleet returning
loaded, there is the production of 94.852 Kg CO2 per ton of
fertilizer transported, as a larger fraction of the fleet participating in
collaborative logistics, this relationship improves significantly, for example,
when considering 0.84 of the fleet, there is 75.08 Kg CO2 produced
per ton transported.
Table 13:
Environmental Indicator in the fertilizer import operation in the Port of
Santos in 2018
Fraction of the
fleet participating in collaborative logistics |
Total
CO2 emission (kg CO2) |
Environmental
Indicator |
CO2
emission (kg CO2 / t) |
0,61 |
7.432.783 |
- |
94,85 |
0,65 |
7.546.078 |
0,92 |
90,42 |
0,75 |
7.829.316 |
0,95 |
81,38 |
0,85 |
8.112.554 |
0,97 |
74,46 |
0,90 |
8.324.982 |
0,98 |
70,56 |
0,95 |
8.431.196 |
0,99 |
68,61 |
1,00 |
8.537.410 |
1,00 |
66,66 |
Source: Authors,
(2019).
As we can see, the introduction of
collaborative logistics significantly improves this relationship, as emissions
go from 94.85 kg CO2/t to 66.66 kg CO2/t when presenting
the entire fleet participating in collaborative logistics.
With regard to the port of Paranaguá, Table 14 is shown, which shows that, initially,
with 0.76 of the fraction of the fleet participating in collaborative
logistics, there is a proportion of 82.25 kg of CO2 produced per ton
of fertilizer transported, whereas when 0.95 of the fleet fraction is reached,
it participates in collaborative logistics, there is 70.27 kg of CO2
produced for each ton transported.
Table 14:
Result obtained with the application of collaborative logistics in the
fertilizer import operation in the Port of Paranaguá
in 2018
Fraction of the
fleet participating in collaborative logistics (-) |
Total
load of fertilizers (t) |
Amount
of CO2 produced (kg CO2) |
CO2
emission (kg CO2 / t) |
0,76 |
157.995,567 |
12.994.348 |
82,25 |
0,80 |
166.264,494 |
13.176.945 |
79,25 |
0,85 |
176.600,653 |
13.405.191 |
75,91 |
0,90 |
186.936,811 |
13.633.438 |
72,93 |
0,95 |
197.272,970 |
13.861.684 |
70,27 |
1,00 |
207.609,128 |
14.089.931 |
67,87 |
Source: Authors, (2019).
The profile of the reduction of CO2
emissions per ton of fertilizer transported at the Port of Paranaguá,
when using collaborative logistics is shown in Figure 62, showing that, if the
entire fleet participates in collaborative logistics, CO2 emissions
would decrease by 14, 38 kg of CO2 produced for each ton
transported.
3.2.
Eco-Efficiency
Indicators
About the presentation of
eco-efficiency indicators, Table 15 is presented, showing the financial
indicator for the year 2018 in the port of Santos.
Table 15:
Transport cost indicator for 2018 at the port of Santos
Fraction
of the fleet participating in collaborative logistics (-) |
Total cost of fertilizer transportation
(R $) |
Percentage
of reduction
(%) |
Financial Indicator |
0,61 |
37.864.797,09 |
- |
0,62 |
0,70 |
33.029.723,15 |
12,77% |
0,71 |
0,75 |
30.841.787,62 |
18,55% |
0,76 |
0,80 |
28.925.707,85 |
23,61% |
0,81 |
0,85 |
27.233.779,53 |
28,08% |
0,86 |
0,90 |
25.728.842,88 |
32,05% |
0,91 |
0,95 |
24.381.521,78 |
35,61% |
0,96 |
1,00 |
23.168.287,20 |
38,81% |
1,00 |
Source: Authors, (2019).
As shown in Table 15, the load of
fertilizer imported into the state of Mato Grosso
represents only 1.4% of the total volume of soybeans exported by the state, a
characteristic that makes it difficult to implement collaborative logistics
between commodities.
Table 16 presents the financial
indicator for the year 2018 in the port of Paranaguá,
following the same analysis proposal for the port of Santos.
Table 16:
Behavior of the financial indicator for the year 2018 in the port of Paranaguá
Fraction of the
fleet participating in collaborative logistics (-) |
Total cost of fertilizer transportation (R $) |
Percentage of
reduction (%) |
Financial Indicator |
0,76 |
49.402.718,67 |
- |
0,69 |
0,80 |
46.945.745,10 |
4,97% |
0,76 |
0,85 |
44.198.084,43 |
10,54% |
0,83 |
0,90 |
41.754.272,49 |
15,48% |
0,90 |
0,95 |
39.566.548,64 |
19,91% |
0,96 |
1,00 |
37.596.663,57 |
23,90% |
1,00 |
Source: Authors, (2019).
As noted in Table 16, the cost
reduction reaches 23.90% when all trucks in the fleet participate in the
collaboration.
Regarding the presentation of
environmental indicators, Table 17 shows the environmental indicator for the
year 2018, in the port of Santos, where it is possible to observe that, the
closer the total fleet participating the collaboration, the greater the
environmental efficiency presented (reduction in CO2 emissions per
ton transported).
Table 17:
Environmental Indicator for the Port of Santos in 2018
Fraction
of the fleet participating in collaborative logistics (-) |
Fraction
of CO2 Fertilizer (kg CO2) - Truck loaded |
Fraction
of CO2 Fertilizer (kg CO2) - Empty truck |
Environmental
Indicator |
0,61 |
5.086.211,62 |
3.186.542,22 |
0,73 |
0,65 |
5.417.121,78 |
2.855.632,07 |
0,79 |
0,70 |
5.830.759,47 |
2.441.994,37 |
0,82 |
0,75 |
6.244.397,16 |
2.028.356,68 |
0,85 |
0,80 |
6.658.034,85 |
1.614.718,99 |
0,88 |
0,85 |
7.071.672,54 |
1.201.081,30 |
0,91 |
0,90 |
7.485.310,24 |
787.443,61 |
0,94 |
0,95 |
7.898.947,93 |
373.805,91 |
0,97 |
1,00 |
8.312.585,62 |
39.831,78 |
1,00 |
Source: Authors, (2019).
For each ton in which collaborative
logistics is used to transport fertilizer back, the percentage of reduction in
the emission of greenhouse gases is improved. It is understood that, when a
route that presents a large cargo movement (of soy or fertilizers), more trucks
are needed and, consequently, the higher GHG emission rates. More collaboration
opportunities are likely to occur if the physical movement of products is
discussed as part of the commercial negotiation between companies. Many
purchasing managers have traditionally held the view that responsibility for
delivery is best left to the supplier, transferring responsibility for
transportation to the selling company, resulting in better coordination of
inbound and outbound deliveries.
4.
CONCLUSIONS
From a sample analysis perspective,
the results found are reflected in the agribusiness sector and allow
discussions about elements related to transport costs and environmental
benefits related to collaborative logistics, thus contributing to the greater use
of this practice in Brazilian agribusiness and to research focused on this
theme.
Thus, the main conclusions of this
paper are:
· With the
application of the questionnaire, it can be identified that in about 61.5% of
the return trips made by the drivers interviewed in the port of Santos, the
fertilizer was the cargo transported. At the port of Paranaguá,
this index was 76.4%. The potential impact regarding the costs of transporting
fertilizers by road would be around R$ 14,696,509.89 in the port of Santos and
R$ 11,806,055.10 in Paranaguá, totaling R$
26,502,564.99. In the ideal scenario, there was a reduction in CO2
emission during 2018 in the order of 29.48 kg CO2 per ton
transported in the port of Santos, with the reduction obtained in Paranaguá was 14.38 kg CO2 per ton.
· With the
application of collaborative logistics, a reduction in the order of 379,842.89
kilometers was generated with empty trucks, 227,705.18 kilometers for the port
of Santos and 152,137.71 kilometers for Paranaguá,
which consequently contributes to the reduction of pollution environmental
impact, as well as reducing traffic jam.
From the study carried out, it was
identified that the need for greater investment in storage infrastructure, both
for the final product (soy) and for the fertilizer input, thus reducing the
effects of seasonality of import and export, making the flows cadenced
throughout the year; creation of an information system that is easy and quick
to access, so that the carrier, when loading grain inside the country, can
already schedule the return cargo at the destination port; need for adequacy of
the receiving infrastructures, so that conventional bulk vehicles can unload
easily in the fertilizer factories.
In addition to the notes on
financial costs, in which the application of collaborative logistics
demonstrates significant financial savings, it is also necessary to turn to the
advantages that the practice presents to the environment. Sustainable
management in logistics requires an understanding aimed at companies to be able
to compete and grow in highly competitive and constantly evolving environments.
More importantly, green logistics requires an understanding of the interactions
between companies' eco-efficiency, their results and financial considerations.
The proposed analysis is intended to facilitate the development and application
of grounded theories that explain complex causal relationships between
strategic positioning, cargo transport logistics and the environment.
REFERENCES
ABBASI M.; NILSSON, F. (2012) Themes and challenges in making supply chains environmentally sustainable. Supply Chain Management: An International Journal. Available: https://www.emerald.com/insight/content/doi/10.1108/13598541211258582/full/html
ALMEIDA, A. M. D. P.; VIEIRA, J. G. V. (2013) Logística colaborativa: um estudo com fornecedores de supermercados de pequeno e médio porte. Revista Gestão Industrial. DOI: 10.3895/S1808-04482013000300011
ANDA. Associação Nacional para Difusão de Adubos. Relatório Anual de 2018. Available: http://anda.org.br/estatisticas/.
BARTHOLOMEU, D.
B.; PÉRA, T. G.; CAIXETA-FILHO, J. V. (2016) Logística sustentável: avaliação
de estratégias de redução das emissões de CO2 no transporte rodoviário de
cargas. Journal of Transport Literature. DOI:
https://doi.org/10.1590/2238-1031.jtl.v10n3a3
BOWERSOX, D.; CLOSS, D.; COOPER, M.; BOWERSOX, J. (2013) Supply chain logistics management. 3rd ed. New York: McGraw-Hill.
BRASIL (2018)
Ministério da Agricultura, Pecuária e Abastecimento. Balança comercial do agronegócio fica positiva em US$ 7,3 bi em outubro.
Brasília, DF, 2018. Available:
http://www.agricultura.gov.br/noticias/balanca-comercial-do-agronegocio-fica-positiva-em-us-7-3-bi-em-outubro
CARVALHO, M. S.; MAGALHÃES, D.; VARELA, M. L. (2016) Definition of a collaborative working model to the logistics area using design for Six Sigma. International Journal of Quality & Reliability Management. DOI: 10.1108/IJQRM-11-2014-0190
COÊLHO, J. D. (2018) Produção de grãos – feijão, milho e soja. Caderno Setorial ETENE. Available: https://www.bnb.gov.br/documents/80223/4141162/51_graos.pdf/42dd9e02-f9fe-10fc-69ff-314f3c89faf8
CONAB (2015) Companhia nacional de abastecimento. Observatório Agrícola: Confederação Nacional do Transporte - CNT. Sondagem CNT de eficiência energética no transporte rodoviário de cargas. Available: http://www.cnt.org.br/Estudo/sondagem-eficiencia-energetica.
DALL’AGNOL, A. (2016) A Embrapa Soja no contexto do desenvolvimento da soja no Brasil: histórico e contribuições. Embrapa.
FERREIRA, R. F.; FERREIRA, K. A.; PALHARES, M. A. (2015) Logística Colaborativa na Distribuição de Autopeças e Jornais: Um Estudo de Caso. XXXV Encontro Nacional De Engenharia de Produção. Fortaleza. Available: http://www.abepro.org.br/biblioteca/TN_STP_206_222_26857.pdf
HOFFMANN, R.
(1991) Estatística para economistas. Pioneira.
IRMA (2017) Information Resources Management
Association. Natural Resources Management: Concepts, Methodologies, Tools, and
Applications. IGI Global, 2017.
MCKINNON, A.C.; BROWNE, M.; WHITEING, A. (2012) Green Logistics: Improving the Environmental Sustainability of Logistics. Kogan Page Publishers, London.
MDIC (2019) Ministério do Desenvolvimento, Indústria e Comércio Exterior. Balança Comercial – Exportações. Available: http://www.mdic.gov.br/index.php/comercio-exterior
NASCIMENTO, E. P. (2012)
Trajetória da sustentabilidade: do ambiente ao social, do social ao econômico. Estudos Avançados. DOI:
https://doi.org/10.1590/S0103-40142012000100005
PALAK, G.; EKȘIOǦLU, S. D.; GEUNES,
J. (2014) Analyzing the impacts of carbon regulatory mechanisms on supplier and
mode selection: an application to a biofuel supply chain. International Journal of Production Economics. DOI:
https://doi.org/10.1016/j.ijpe.2014.04.019
RINCÓN, E.; WELLENS, A. (2011) Cálculo de indicadores de ecoeficiencia para dos empresas ladrilleras mexicanas. Revista internacional de contaminación ambienta. Available: http://www.scielo.org.mx/scielo.php?script=sci_arttext&pid=S0188-49992011000400006
SNA (2015) Sociedade Nacional de Agricultura. Brasil está mais dependente da importação de fertilizantes. Rio de Janeiro. Available: https://www.sna.agr.br/brasil-esta-mais-dependente-da-importacao-de-fertilizantes
TEIXEIRA, P. P. C. (2010) Mapeamento das unidades misturadoras de fertilizantes no estado no estado de Minas Gerais. Escola Superior de Agricultura “Luiz de Queiroz” Universidade de São Paulo. Available: https://esalqlog.esalq.usp.br/teixeira-p-p-c-mapeamento-das-unidades-misturadoras-de-fertilizantes-no-estado-no-estado-de-minas-gerais-2010
UBEDA, S.;
ARCELUS, F. J.; FAULIN. J.
(2011) Green logistics at Eroski: A case study. International Journal of Production
Economics, v. 131, n. 1. DOI: https://doi.org/10.1016/j.ijpe.2010.04.041
WBCSD (2000) World Business Council of
Sustainable Development. Measuring Eco-
Efficiency. A Guide to Reporting Company Performance. World Business Council
for Sustainable Development.
ZHOU, G.; HUI, Y. V.; LIANG, L. (2011)
Strategic alliance in freight consolidation. Transportation Research Part E:
Logistics and Transportation Review.
DOI: https://doi.org/10.1016/j.tre.2010.07.002