Lucas França
Tanaro
IFRJ, Brazil
E-mail: lucas.franca004@gmail.com
Heymert Vinícius
Pacheco
IFRJ, Brazil
E-mail:
heymert@gmail.com
Ana Carla de
Souza Gomes dos Santos
IFRJ
and CEFET/RJ, Brazil
E-mail: ana.carla@ifrj.edu.br
Letícia Ali
Figueiredo Ferreira
CEFET/RJ, Brazil
E-mail: leticialifig@gmail.com
Genildo Nonato
Santos
IFRJ, Brazil
E-mail: genildo.santos@ifrj.edu.br
Submission: 2/22/2020
Revision: 2/29/2020
Accept: 3/6/2020
ABSTRACT
The metrology area is responsible for measurement properties and is present in the market through services related to calibration, standardization, maintenance, measurement traceability, and certification. While there is a demand from metrology companies for efficient methods of managing the quality of their services and operations, lean culture encompasses the most important management techniques with applications in various segments. Considering the aspects that permeate these two areas, the question arises about a possible intersection between the demands of companies and metrology laboratories to remain competitive and certified in the market and benefits provided by lean culture. Thus, this paper performs a systematic review, according to the PRISMA protocol, in order to verify if there is an intersection between lean and metrology in the scientific literature. Through bibliometric and qualitative analyses, the research shows a gap of application with a lack of articles in this area, as well as a great potential of places and tools to be implemented.
Keywords: metrology; lean; PRISMA
1.
INTRODUCTION
Metrology
is the area of expertise responsible for practical and theoretical properties
related to measurement, helping to ensure the accuracy of its methods,
equipment, techniques, products, and systems (PEDRAZA; MONTEALEGRE; SERREZUELA,
2018). In addition to its role as a
science, it is also important to highlight the importance of metrology in a
marketing context, given its relationship to quality management through
providing comparability and traceability criteria in the measurement of end
products and is commonly used in statistical process control (ARREDONDO-SOTO et
al., 2018; KARTHIYAYINI; RAJENDRAN, 2017; WESTGARD; WESTGARD, 2017).
Several
sectors in the economy, such as agroindustrial, automotive, metallurgical,
electronic and clinical analysis use metrology to perform various services
related to calibration, standardization, equipment maintenance, measurement
traceability and certification (ARREDONDO-SOTO et al., 2018; GOMEZ; KREMER;
SLEPETIS, 2017; STONE; MONTEALEGRE; SERREZUELA, 2018). Thus, metrology and
calibration laboratories have a fundamental role in organizations, being
responsible for verifying both product attributes (size, weight, accuracy,
among others), as well as the authentication of measurements and adjustment of
equipment present in their processes (ROUND SOTO et al., 2018).
Regarding
the execution of these services, it is important to emphasize that they can be
performed both by internal sectors in companies, which have metrology
laboratories for their analysis of their products and processes, as well as by
hiring outsourced laboratories. Thus, it is possible to find in the market
companies whose focus is the provision of services related to the metrology
area (BARRADAS; SAMPAIO, 2017; SILVA; RIBEIRO, 2019).
In
Brazil, these companies are controlled and certified by INMETRO (National
Institute of Metrology, Quality, and Technology). Data from the Brazilian
Calibration Network state that there are about 428 duly certified calibrations
and testing laboratories, of which 59 are in the state of Rio de Janeiro,
concentrating the second largest quantity in the country (INMETRO, 2019). To
guarantee the quality and reliability of the service provided, accreditation is
a fundamental step (BARRADAS; SAMPAIO, 2017; INMETRO, 2019). Based on ISO 17025
and incorporating important aspects of ISO 9001, this accreditation ensures the
competence not only of the measurement system but also of the professionals
responsible (BARRADAS; SAMPAIO, 2017; INMETRO, 2019; KARTHIYAYINI; RAJENDRAN,
2017).
Thus,
there is a demand from the metrology business to manage the quality of their
services and operations, especially to meet market needs (BARRADAS; SAMPAIO,
2017). Among the benefits sought are the minimization of the risk of unreliable
results, the minimization of rework (allowing the reduction of the quality
cost), the national and international recognition of the results of the tests
performed and the improvement in the efficiency and effectiveness of the
processes performed in the laboratories (KARTHIYAYINI; RAJENDRAN, 2017).
In
this context, it is emphasized that lean culture practices have shown interest
in increasing organizational competitiveness through waste identification and
elimination, process standardization and control, total quality management and
preventive maintenance (BAI; SATIR; SARKIS, 2019 SILVA et al., 2019). Today,
this culture encompasses the most important and popular management techniques,
with well-established principles and a wide range of tools applied in various
segments, such as health (KOVACEVIC et al., 2016), construction (KOSKELA et al.,
2019; SARHAN et al., 2017), services (LEITE et al., 2015; RAUCH et al., 2016),
education (BALZER et al., 2016; BALZER; BRODKE; KIZHAKETHALACKAL, 2015) and
department stores (LEITE et al., 2015). Table 1 presents some positive results
of lean application in different segments.
Table 1: Lean implementation contributions in
different segments
Segments |
Positive results |
Health |
Up to 50% reduction in
appointment waiting times and approximately $ 0.5 million per year decrease
in intensive care unit costs (KOVACEVIC et al., 2016) |
Civil construction |
About 77% increase in quality
and productivity in construction projects (KOSKELA et al., 2019) |
Education |
Reducing the time required to
change the funding source for graduate students from 20 days to 45 minutes,
saving over $ 100,000 in billing processes (BALZER; BRODKE; KIZHAKETHALACKAL,
2015) |
Department store |
Elimination of the need to
keep inventory in the warehouse (LEITE et al., 2015) |
From this information,
we can see a possible interposition between the demands of companies and
metrology laboratories to remain competitive and certified in the market and
the benefits provided by lean culture. Based on this assumption, this paper
raises the following question: Is there an exploration of the relationship
between metrology and lean in the scientific literature and how is it built?
In addition to this introduction,
this article describes the methodological steps in section 2, section 3
presents the results and discussions, and finally, section 4 highlights the
conclusions.
2.
RESEARCH METHODOLOGY
The protocol used to perform the
systematization was defined and designed according to the Preferred Reporting
Items for Systematic Reviews and Meta-Analyzes (PRISMA) (MOHER et al., 2009).
Figure 1 presents the PRISMA Protocol used in the present study.
Figure 1: PRISMA Protocol
First, the specific expressions were
defined to survey the articles that were at the intersection between lean and
metrology, as shown in Figure 2. The search terms used were (Lean AND
Metrolog*) and (("Lean manufacturing" OR "Lean management"
OR "Lean system" OR "Toyota production system" OR
"Lean philosophy" OR "Lean thinking" OR "Lean
methodology") AND (Calibrat* OR Metrolog* OR Laborator*)).
Figure 2: Venn diagram of the intersection
between Lean and Metrology
Such search expressions were
established from a dynamic reading of scientific articles on lean or metrology.
The search for similar terms, initially, was not intended to identify articles
that had both themes simultaneously in the same document, but rather what were
the possible related nomenclatures that would allow a broader coverage at the
time the base survey was performed.
The OR logical operator was used
between two or more words to cover the different forms that are most explored
in searches. The logical operator AND allowed the intersection between terms,
excluding articles that were not adherent to the theme and the object of study.
Using quotation marks allowed you to find terms exactly as they were defined,
and the symbol (*) made it possible to count any term prefixed with the
preceding keyword.
The bases used were Web of Science
(WoS) and Scopus. WoS for allowing access to over 12000 journals (COSTA et al.,
2017) and being considered the largest authority in the scientific literature
(YAN; LIAO; CHEN, 2018) and Scopus for being the largest bibliometric database
(FILSER; SILVA; OLIVEIRA, 2017), both considered as the main standard citation
bases (CISNEROS et al., 2018; MONGEON; PAULHUS, 2016; TUNGER; EULERICH, 2018).
In addition to the previously
defined bases, the other inclusion criteria used to map the articles were the
period of publication (last 20 years), language (English) and medium of
publication (conference or magazine). Therefore, as can be observed in the
PRISMA Protocol (Figure 1), from the search terms and the inclusion criteria
established, 226 articles were identified in Scopus and 94 in WoS. Then,
duplicate articles were removed, totaling 13 articles removed, and 307 articles
remaining for the next step. Table 2 summarizes the search, inclusion and
exclusion criteria.
Table 2: Inclusion and exclusion criteria
Search criteria |
Inclusion |
Exclusion |
Data
base |
Scopus e WoS |
Other databases |
Publication
period |
January de 2000 a August de
2019 |
Articles published before or
after the period |
Idiom |
English |
Other languages |
Means
of publication |
Conference or Journal |
Books or chapters, notes,
letters, dissertations and theses |
The
next step of the PRISMA Protocol, called selection, encompassed a dynamic
reading of the title, abstract, and keywords to separate only articles that had
adherence to the scope of this work. 283 were excluded, and 24 articles were
selected. In the eligibility stage, the 24 articles were read in full, but only
6 addressed the intersection between lean and metrology. Then, a bibliometric
analysis of the 6 selected articles was performed. Bibliometric analysis is
used to measure and evaluate the scientific production of publications
concerning a topic of interest, as well as provide an understanding of the
state of the art and highlight gaps in future research trends (FILSER; SILVA;
OLIVEIRA, 2017).
The analyzes that were made concern
the total publication per year; the total citation of articles according to
each base; the types of approach (conceptual or applied), and; total
publication, and citation total by publication medium (conference or magazine),
affiliation, country, and subject area. Also, it was analyzed (qualitatively)
the place of application in the company, tools, positive and negative results,
facilitators, barriers, and factors that motivated the implementation.
3.
RESULTS ANALYSIS AND DISCUSSION
The presentation of the results was
divided into two distinct topics. Topic 3.1 presents the bibliometric
indicators of the articles analyzed, and topic 3.2 presents the qualitative
analysis of the articles found. This approach was used to get an overview of
the main aspects of the discussion, as pointed out in the methodology.
The
number of 6 articles evaluated as eligible evidence a noticeable gap regarding
the intersection between lean and metrology. Considering the statistics
presented for the annual production of articles (Figure 3), it is clear that in
the last 20 years there has been a concentration of articles published only in
the last decade, and an absence of publications in the years 2011, 2012, and
between 2014 and 2017.
Figure 3: Statistics of the annual production
of articles in the time horizon between 1999 and 2019
Besides
the lack of publications in the first decade, the total of only 2 articles
published in 2010 and after that only 1 article published annually, reinforces the
lack of predominance of the subject in the scientific scenario.
Regarding
the nature of these articles, there is a balance in this regard (Table 3). The
number of conceptual and applied articles is the same over the years. Although
it is expected that, firstly, conceptual articles will be published so that
afterward, there will be the publication of applied articles on a certain
subject, it is observed that this does not occur. From the moment that lean and
metrology began to be approached concurrently, the first articles to be
published were those of applied character.
The
first article found at the intersection between the metrology and lean,
“Getting real with Real-Time Dispatching in Metrology: an RTD solution to
metrology's imperceptible cycle time impact”, is of an applied nature (BEAUMONT
et al., 2008). It was not until 2010, two years after this first article was
published, that the first conceptual articles on the theme appeared, “Poor
metrology: The hidden cost” (CIESLINSKI, 2010) and “A Holistic Approach to
Quantifying and Controlling Accuracy, Performance and Availability of Machine
Tools” (WILLOUGHBY et al., 2010).
Table 3: Approach of articles
Year |
Title |
Approach |
2008 |
Getting real with Real Time
Dispatching in Metrology; an RTD solution to metrology's imperceptible cycle time
impact |
Applied |
2009 |
Applying lean manufacturing
principles & tools to laboratory operations |
Applied |
2010 |
Poor metrology: The hidden
cost |
Conceptual |
2010 |
A Holistic Approach to
Quantifying and Controlling the Accuracy, Performance and Availability of
Machine Tools |
Conceptual |
2013 |
Developing a lean measurement
system to enhance process improvement |
Conceptual |
2018 |
Calibration system for cost
reduction: A case study in the Maquiladora industry |
Applied |
Regarding
the number of citations, it is noted that the conceptual articles “A Holistic
Approach to Quantifying and Controlling Accuracy, Performance and Availability
of Machine Tools” (WILLOUGHBY et al., 2010), “Poor Metrology: The Hidden Cost”
(CIESLINSKI , 2010) and “Developing a lean measurement system to enhance
process improvement” (LEWIS; COOKE, 2013) provide a greater number of citations
than the applied articles “Getting real with Real-Time Dispatching in
Metrology: an RTD solution to metrology's imperceptible cycle time impact”
(BEAUMONT et al., 2008), “Applying lean manufacturing principles & tools to
laboratory operations” (VINARCIK, 2009) and “Calibration system for cost
reduction: a case study in the maquiladora industry“ (ARREDONDO-SOTO et al .,
2018), as seen in Table 4.
The
number of citations in both databases analyzed (Scopus and WoS) is low, and
there are even articles that have no citations. It was also verified that there
is no co-citation relationship between the analyzed articles, even though there
are few articles found in the literature where there is an intersection between
the metrology and lean.
Table 4: Number of citations per base
Total of citations |
|||
Year |
Title |
WoS |
Scopus |
2008 |
Getting real with Real Time
Dispatching in Metrology; an RTD solution to metrology's imperceptible cycle
time impact |
1 |
2 |
2009 |
Applying lean manufacturing
principles & tools to laboratory operations |
- |
0 |
2010 |
Poor metrology: The hidden
cost |
- |
0 |
2010 |
A Holistic Approach to
Quantifying and Controlling the Accuracy, Performance and Availability of
Machine Tools |
1 |
2 |
2013 |
Developing a lean measurement
system to enhance process improvement |
- |
2 |
2018 |
Calibration system for cost
reduction: A case study in the Maquiladora industry |
- |
0 |
Analyzing
the means of publication used (Table 5), there is a predominance of articles published
in conferences, with only one, “Developing a lean measurement system to enhance
process improvement”, being published in a scientific journal. This journal,
the International Journal of Metrology and Quality Engineering (IJMQE), is
dedicated to articles that specifically address applied metrology and quality
tools for industrial process improvements, with a primary focus on measurement,
sensors, and instrumentation, reliability, and experimental safety, products,
conformity assessment, process control, and quality management.
Table 5: Total articles published in each
publication medium
Means of publication |
Classification |
Total of articles |
ASMC (Advanced Semiconductor
Manufacturing Conference) Proceedings |
Conferences |
1 |
Design Direction - Technical
Instruction and Writing, United States |
Conferences |
1 |
IPC APEX EXPO Technical Conference 2010 |
Conferences |
1 |
Proceedings of the 36th
international matador conference |
Conferences |
1 |
International Journal of
Metrology and Quality Engineering |
Article |
1 |
Proceedings of the
International Conference on Industrial Engineering and Operations Management |
Conferences |
1 |
Regarding
the nature of the conferences, it is relevant to highlight that 4 of these
events have a focus on engineering and manufacturing, mainly on the analysis of
mechanical and electronic systems and equipment. In your calls, there is a
preference for more technical approach articles. Only the International
Conference on Industrial Engineering and Operations Management has a broader
coverage with diverse topics in the areas of industrial engineering and
operations management. The article “Calibration system for cost reduction: a
case study in the Maquiladora industry” published in this congress was
categorized in the Business subarea in the annals of the event.
Looking
at the number of citations by publication seen in Table 6, the article
published in IJMQE has two citations in Scopus and none in WoS, since it is not
indexed in this database. Articles published at ASCM, the leading technical
conference to discuss solutions that enhance the semiconductor industry's
collective manufacturing experience, and the International MATADOR Conference,
one of the oldest manufacturing conferences, also feature two citations at
Scopus, but both also have citations in WoS and were the most cited. Both
events are international and quite renowned in their respective areas.
Table 6: Number of citations by base
Total of Citations |
||
Means of publication |
WoS |
Scopus |
International Journal of
Metrology and Quality Engineering |
- |
2 |
ASMC (Advanced Semiconductor
Manufacturing Conference) Proceedings |
1 |
2 |
Design Direction - Technical
Instruction and Writing, United States |
- |
0 |
IPC APEX EXPO Technical Conference 2010 |
- |
0 |
Proceedings of the 36th
international matador conference |
1 |
2 |
Proceedings of the
International Conference on Industrial Engineering and Operations Management |
- |
0 |
Table
7 presents the institutions to which the articles are affiliated. Only one
article was prepared through a partnership between an educational institution
and a company. This article entitled “A Holistic Approach to Quantifying and
Controlling Accuracy, Performance and Availability of Machine Tools”
(WILLOUGHBY et al., 2010) was published in 2010 and is one of the most cited
articles, as seen in Table 4. This article is associated with Machine Tool
Technologies Ltda and the University of Huddersfield. The other publications
are the unique and autonomous efforts of university researchers or technology
companies.
Table 7: Number of Affiliate Citations by Base
Total of citations |
|||
Affiliation |
Total of publication |
WoS |
Scopus |
Qimonda ag |
1 |
1 |
2 |
Design direction-technical
instruction and writing |
1 |
- |
0 |
Panasonic factory solutions
company of america |
1 |
- |
0 |
Machine tool technologies ltd. |
1 |
1 |
2 |
University of huddersfield |
1 |
1 |
2 |
Coventry university |
1 |
- |
0 |
Universidad autónoma de baja california |
1 |
- |
0 |
Considering
also the research areas indicated in the bases (Figure 4), it is possible to
verify that all articles are categorized as pertinent to Engineering,
corroborating with the focus of the conferences and journals to which they were
submitted. The areas of Environmental Science, Decision Sciences and Business,
Management, and Accounting are interposed with Engineering presenting
themselves as possible subareas of application.
Figure 4: Total de publicação por área de aplicação
As for the place of publication of
the articles in question (Figure 5), it can be seen that half of its are from
the United States (United States). The remaining articles are distributed
between the United Kingdom (United Kingdom) and Mexico, respectively. Since in this work are considered only
articles from conferences, it should be emphasized that the term
"country" refers to the nationality of the researcher responsible for
the article and not the location of the event where the article was published.
Thus,
the publications come from only two continents, with a substantial
concentration in North America and only one publication in Europe.
Figure 5: Total publication by country
Table
8 shows the main study settings as sites where the study was applied (applied
articles) or where their context was analyzed (conceptual articles).
A
variety of application sites are perceived, extending between laboratories,
machinery, and measurement systems. This heterogeneity is related to the
various fields covered by the metrology area, which is not restricted only to
places, such as companies and laboratories, but also to equipment and
machinery, techniques, systems, and processes. Thus, the results show a
multitude of possibilities where lean tools and principles can be implemented.
Table 8: Application locations
Citation |
Analysis or application place |
Beaumont et al. (2008) |
Mechanical polishing process
equipment in the semiconductor industry |
Vinarcik (2009) |
Metallurgical laboratory |
Cieslinski (2010) |
Internal and external
metrology systems |
Willoughby et al. (2010) |
Computer numerically
controlled (CNC) machine tools |
Lewis e Cooke (2013) |
Manufacturing-based measurement system |
Arredondo-Soto et al. (2018) |
Calibration laboratory of a
maquiladora industry |
Two
articles with an applied approach “Calibration System for Cost Reduction: A
Case Study in the Maquiladora Industry” (ARREDONDO-SOTO et al., 2018) and
“Applying Lean Manufacturing Principles & Tools to Laboratory Operations”
(VINARCIK, 2009) applied tools and lean analysis in laboratories. However,
while in the first the focus was on the application of tools and principles for
the improvement of an existing metallurgical laboratory, the second sought to
install a calibration laboratory in a company. Both in Beaumont et al. (2008)
and Willoughby et al. (2010) the capacity and efficiency of equipment were the
focus of the study's application. However, in the first, there was applied
research, while a conceptual approach was chosen for the second. Concerning
measurement systems, Cieslinski (2010) discussed the differences between
internal and external metrological analysis systems in companies, while Lewis
and Cooke (2013) analyzed whether, or not, lean principles can be integrated
and applied in measurement systems.
So,
while the study settings (application sites) are directly related to the
metrology field of study or work, the tools and methods are part of the lean
methodology, as shown in Table 9.
Table 9: Lean tools and principles used
Citation |
Tool and Principles |
Beaumont
et al. (2008) |
OEE, Statistical Process
Control and Real-Time Dispatching (RTD) |
Vinarcik
(2009) |
Value Stream Map (MFV),
Quality at source, Workplace organization (5S), Batch reduction,
Standardization, Visual management, People involvement, Equipment
reliability, Leveling and time management, Value, Value flow , Continuous
flow and pulled production |
Cieslinski
(2010) |
Statistical Process Control
and Lean Six Sigma |
Willoughby
et al. (2010) |
Machine Performance
Evaluation Optimise Monitor (MPEOM) e Total Productivy Maintenance (TPM) |
Lewis
e Cooke (2013) |
Waste identification and
elimination (seven seedlings) |
Arredondo-Soto
et al. (2018) |
Six Sigma DMAIC, Visual management |
Concerning
the places of analysis and application, there is also an enormous diversity
among the lean tools applied, in addition to the fundamental principles of this
culture that are addressed in the analyzed articles. Among the most cited
tools, there are Visual Management (ARREDONDO-SOTO et al., 2018; VINARCIK,
2009), Lean Six Sigma (LSS) (ARREDONDO-SOTO et al., 2018; CIESLINSKI, 2010) and
Control Process Statistics (CEP) (BEAUMONT et al., 2008; CIESLINSKI, 2010).
The
article “Applying lean manufacturing principles & tools to laboratory
operations” (VINARCIK, 2009) stands out for citing the largest number of lean
tools among the 6 articles analyzed in this work, with a total of 9 tools
applied. It is also worth mentioning that some of these tools are cited in the
literature as the most well-known or commonly used in lean culture, such as 5S,
Visual Management, and Value Stream Map (ALASKARI; AHMAD; PINEDO-CUENCA, 2016;
ALBLIWI; ANTONY; LIM, 2015). Also, as corroborated by Tyagi et al. (2015), this
work also presented the 4 key principles of lean in an applied way: value,
value flow, continuous flow, and pull production.
Still,
among the most renowned tools, we highlight the Total Production Maintenance
(TPM) approach (WILLOUGHBY et al., 2010), the calculation of the Overall
Equipment Effectiveness (OEE) indicator (BEAUMONT et al., 2008) and
applications and analyzes of the CEP (BEAUMONT et al., 2008; CIESLINSKI, 2010)
present in the articles.
As
for the results obtained during the application of lean tools and principles in
the metrology area (Table 10), it is possible to notice that several positive
results were obtained since the objectives of the applications were achieved in
the articles.
Table 10: Results after lean implementation
Citation |
Results |
Beaumont et al. (2008) |
Significant
16% reduction in machine cycle time, 64% decrease in the occurrence of events
outside of the schedule, increase in equipment performance and increase in
productivity with an 11.1% improvement in the OEE indicator. |
Vinarcik (2009) |
Cycle
time reduction from 6 to 2 days, greater productivity with an increase from
40 to 200 requirements per month without an increase in manpower, less
variation in analysis methods that allow direct comparison of data over time,
reduction of 3 for less than 1 complaint per month, better quality and
standardization in operations. |
Cieslinski (2010) |
It
enables the company to reduce costs related to inefficient measurement
systems. |
Willoughby et al. (2010) |
Providing
a channel to define, establish, and maintain the required characteristics of
the machine according to the rigors of the production requirement. Thus, all
departments of a factory get involved to make targeted decisions about the
main variables of performance, precision, and availability of machine tools,
also enabling the reduction of errors. |
Lewis e Cooke (2013) |
"Proposition
of a lean measurement system where an organization may be able to reduce
measurement waste with simplistic changes in procedures and staff
training." |
Arredondo-Soto et al. (2018) |
The
hypothesis that an internal laboratory for calibration is feasible for the
company has been proven, since it results in savings from the first year of
implementation and avoids payment for calibration services by an external
supplier, generating a cost reduction of up to 20 %. Also, the processes and
workspace have been standardized and controlled. |
The
main results obtained in the applied articles were related to the reduction of
time, cost reduction, possibility of standardization of processes, and
reduction of errors. In Beaumont et al. (2008), there was a 16% reduction in
machine operating time due to increased availability and a significant
improvement in the OEE indicator. Vinarcik (2009) also obtained a reduction of
around 67% in the time of operation, which increased the productivity of the
process by about 500%. In Arredondo-Soto et al. (2018) there was a 20%
reduction in costs related to the calibration process after the installation of
an internal laboratory managed by lean principles.
When
analyzing the results obtained in the articles of the conceptual approach, it
appears that they corroborate with the results achieved in the applied
articles. Lewis and Cooke (2013) prove the possibility of reducing errors and
waste when analyzing measurement systems from a lean perspective, while
Cieslinski (2010) states that metrology done correctly can also reduce costs,
especially those related to errors. Willoughby et al. (2010) establish that the
application of a lean tool and TPM principles can reduce errors and increase
machine availability.
Also,
the difficulties and facilitators pointed out by the authors during the
implementation phase of the works where the techniques were applied were
analyzed. In the conceptual articles, these difficulties or facilitators were
only identified as possible. As none of the articles exposed to facilitating
aspects, Table 11 presents only the difficulties encountered.
Table 11: Difficulties found
Citation |
Difficults |
Beaumont
et al. (2008) |
- |
Vinarcik
(2009) |
Customer resistance to change |
Cieslinski
(2010) |
Lack of metrology knowledge |
Willoughby
et al. (2010) |
Machine tools are complex
systems |
Lewis
e Cooke (2013) |
- |
Arredondo-Soto
et al. (2018) |
- |
Among
the articles with an applied approach, only "Applying lean manufacturing principles
& tools to laboratory operations" pointed out an implementation
difficulty. Despite the resistance to changes on the part of the employees
being regularly pointed out as a difficulty of lean implementation, Vinarcik
(2009) pointed out the resistance of the clients to the alteration of some
documents and the change in some procedures as the main obstacle found by him
during the execution of your work.
In
Cieslinski (2010), the lack of mastery related to metrology concepts revealed a
difficulty in carrying out his analyses. And Willoughby et al. (2010) defined
the operational complexity of some equipment as possible difficulty in applying
the Machine Performance Evaluation Optimize Monitor (MPEOM) for the success of
the TPM approach in some companies.
Finally,
due to the noticeable lack of intersection between the metrology and lean in
the literature, we sought to find in the analyzed articles possible motivations
for carrying out these studies, as seen in Table 12. Only the article “Poor
metrology: The hidden cost” (CIESLINSKI, 2010) did not determine a clear
motivation for carrying out its analysis.
Table 12: Factors that motivated lean
implementation
Citation |
Factors that motivated
the analysis |
Beaumont
et al. (2008) |
Reduce cycle time and
increase performance of equipment involved in the process |
Vinarcik
(2009) |
Understand the impacts of
lean principles and their tools in a laboratory |
Cieslinski
(2010) |
- |
Willoughby
et al. (2010) |
Understand how lean
principles can simplify areas of metrology related to machines and tools |
Lewis
e Cooke (2013) |
Urgency in the control of
measurement systems in an industrial context |
Arredondo-Soto
et al. (2018) |
Reduce costs in the payment
of calibration services, administration of measurement equipment and train
personnel in the implementation of a metrology culture |
The
understanding of the impacts of lean implementation on systems, laboratories or
measurement equipment was cited by both Vinarcik (2009) and Willoughby et al.
(2010) as motivation for their work. However, both articles have a completely
different approach, since “Applying lean manufacturing principles & tools
to laboratory operations” carried out an applied study in a real laboratory, “A
Holistic Approach to Quantifying and Controlling the Accuracy, Performance, and
Availability of Machine Tools" proposed analysis of a conceptual model. It
is also worth mentioning that both works have a focus on lean, where the
metrology area is seen only as a field of application to be explored.
In
contrast, the motivations set out in “Calibration system for cost reduction: A
case study in the Maquiladora industry”, “Getting real with Real-Time
Dispatching in Metrology: an RTD solution to metrology's imperceptible cycle
time impact” and “Developing a lean measurement system to enhance process
improvement” are more related to problems identified in the processes and
operations of the objects of their analysis, thus having specific objectives and
more focused in the field of metrology. The main motivation of Arredondo-Soto
et al. (2018) was to reduce operating costs of a company's calibration
processes, Beaumont et al. (2008) describe problems with a measuring equipment
that needs to be better used and Lewis and Cooke (2013) address the urgency in
controlling the measurement system in an industrial context. Thus, these
articles seem to use lean implementation only as a way to achieve their
results.
4.
CONCLUSIONS
This
study was conducted, systematically with the support of the PRISMA Protocol, to
answer the research question of whether there is an intersection between the
areas of metrology and lean in the scientific literature. To this end, the WoS
and Scopus databases were analyzed in the last 20 years.
The search protocol allowed to identify only 6
articles that addressed the intersection between the areas, thus evidencing a
huge field for conducting research, both conceptual and applied.
Among
the 6 articles analyzed, only 1 article was published in a journal, and the
others originate from international conferences. The maximum number of
citations that the articles presented was 3, considering the sum of citations
from the analyzed databases. Only the United States, Mexico, and the United
Kingdom published. Therefore, the scientific literature needs more robust and
relevant studies addressing lean and metrology, a contribution from other
countries, a collaboration between countries, institution-company and
institution-institution to leverage the intersection between lean and metrology
in the scientific field.
The limitations found in this
article are the language, as it only covered articles in English and the use of
only two databases: WoS and Scopus. As suggestions for future work, the study
will cover all journals and databases within the Capes Journal Portal once it
grants access to over 45 thousand national and international journals.
5.
ACKNOWLEDGMENTS
This work was carried out with the
support of the IFRJ/Nilópolis. The authors of the project are grateful to IFRJ
for the scholarships granted and for supporting the Development of Brazilian
Scientific Research.
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